Printing Tech - CMYK Printing & UV Printing

CMYK Printing is a mature and common printing process used in plane printing term. It’s also the standard for producing high-quality color prints for various applications, including brochure, packaging, poster, label, stationery, sticker, apparel, business cards etc.
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CMYK printing (four-color printing) is a color registration mode used in color printing. It uses the principle of mixing the three primary colors of pigments, plusing black ink to mix and superimpose a total of 4 colors to form the so-called “full color printing”.
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The four standard colors are:

C = Cyan, also known as ‘sky blue’ or ‘azure blue’;

M = Magenta;

Y = Yellow;

K = blacK;

 

Although some literature explains that the “K” here should be “Key Color”(positioning registration color), this is actually due to the confusion with the positioning registration concept used in plate making. The abbreviation here uses the last letter K instead of the beginning B to avoid confusion with Blue.

 

Magenta plus Yellow makes Red;

Cyan plus Yellow makes Green;

Magenta plus Cyan makes Blue;

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Theoretically, 1,030,301 colors including black can be formed by adding the above three colors (0~100% mode). However, since the ink itself is not a truly pure color, the addition of equal amounts of the three colors can only form a dark gray or dark brown instead of black in actual printing process. The actual degree of deviation varies depending on the ink formulas of different brands.


The ideal CMY three primary color inks/powder/other material should print out the finished product exactly the same as the complementary colors of the RGB three colors of light. However, the CMY three-color pigments currently used in general color printing/inkjet/laser actually have different color casts regardless of the brand.


Generally, “cyan” is slightly magenta and bluish, “magenta” is generally both cyan and yellow but purple, and “yellow” is only slightly magenta and slightly orange. In addition, not only the black produced by three-layer CMY overprinting is not only difficult to dry immediately and is not conducive to fast printing, but the three-color overprinting also requires very precisely. Therefore, directly using black ink to replace the impure black produced by impure CMY three-layer overprinting can also save costs significantly. Although “black” is not a “primary color”, it has become one of the necessary colors for color printing. The amount of black used to replace other colors varies, with key considerations including the printing technique, paper and black ink quality, etc.

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For some cases require accurate color tone, a pre-mixed specific color ink is used to replace or supplement the process color (CMYK) ink in actual printing, which is also called spot color. Spot color means accurate color, which means the color is not synthesized by printing the four CMYK colors during the printing process, but is specifically printed with a particular ink. It’d be adopted when the client requires HQ printing result.
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CMYK mode is a subtractive color mode. The color scale of CMYK is 0-100%. It’d be white when C, M, and Y are all 0%, and when they are all 100%, it is black(However, in reality, due to limitations of production technology, the purity of ink is often unsatisfactory. The black mixed from C, M, Y is usually not rich enough. To meet the requirements, it can only be mixed with purified black. So K is introduced). The lightest colors are assigned a lower percentage of the process inks, while the darker colors are assigned a higher percentage. For example, a bright red might contain 2% cyan, 93% magenta, 90% yellow, and 0% black. During the printing process, as the three primary colors are gradually superimposed, the color changes tend to become darker and darker.
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Correspondingly, RGB mode is an additive color mode. Since RGB is a coloured light, the superposition of colors becomes brighter and brighter. This is why it is called the “additive color method”. The color scale of RGB is 0-255. It will turn into white when the three color values of RGB are all 255. On the contrary, when the three RGB color values are all 0, it will turn into black.
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There is a big difference between CMYK and RGB. RGB mode is a color mode in which the screen displays light so that you can still see the content on the screen in a dark room. CMYK is a color mode used for printed matter that relies on light reflection. Based on the light absorption/reflection properties of ink, the colors that the eyes can see are actually the colors of objects that absorb specific frequencies of light in white light and reflect the rest. We can see the content when the light shines on the ink and then reflects into our eyes. It requires an external light source, and you can’t see the ink if you’re in a dark room. As long as the image is displayed on the screen, it is expressed in RGB mode; as long as the image is seen on the printed matter, it is expressed in CMYK mode.

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There is another big difference in the number of colors produced by the two. CMYK has only 101³+101-1 = 1,030,401 colors, while RGB has 256³ = 16,777,216 colors. In addition, because the printing ink is not an ideal solid color, the actual color space it can generate will be smaller than the RGB one, which means that the color gamut range that RGB can generate will definitely exceed CMYK by a lot. To put it crudely, most of the colors seen on the computer screen cannot be made out with inks in reality. Therefore, the supplier generally emphasize that the color difference of the finished product cannot be output based on the color requirements seen on the screen.
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Since the principles of these two color forming methods are completely different, the color deviation will occur in the printed matter when the original design file for printing is not converted into CMYK mode. CMYK and RGB look slightly different on the screen. The difference between them will not be noticed until the finished product comes out. Usually, the finished color will look brighter than on the screen, or even a little fluorescent if RGB files are printed directly. And it will obviously feel unnatural or have chromatic aberration if it happens to encounter a more sensitive color.
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Therefore, being sure to pay attention to whether the color mode of the file has been converted to CMYK mode when creating printing source files or processing photo files to become printing materials.
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You must not simply and crudely convert the file from RGB to CMYK if you accidentally forget to set the file to CMYK mode . Otherwise, the prints made using this file will have more than 50% color distortion. Because it needs to go through a change in the intermediate three-color mode to remove the black version factor when converting from CMYK mode to RGB mode. So the colors of the two printed products will be different. Therefore, do not use direct conversion if you require very accurate colors.


CMYK printing is a widely used and effective printing method for producing high-quality color prints for various applications. Even so, it may not be suitable for printing on certain non-porous or specialty substrates such as plastics, metals, and glass but simply paper. And CMYK inks typically require time to dry or cure after printing, which can slow down production speeds, especially for high-volume print works. In order to achieve better substrate compatibility and ensure operational efficiency, most of suppliers adopt UV printing instead.

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UV(Ultra-Violet Ray) printing is a printing process based on traditional ink printing by adding a photosensitizer(a reactant with ultraviolet light), the so-called UV ink, and then instantly drying and solidifying the ink through ultraviolet light, resulting in faster production speeds and reduced drying time. The film formed from ink hardening makes the surface of substrate smooth, high gloss, stronger preservation, anti-fading and anti-scratching.
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Besides, it expands the range of printing applications from offering broader substrate compatibility, including non-porous materials such as plastics, metals, glass, and ceramics. The inks adhere well to almost all material surfaces. Furthermore, it allows for the incorporation of specialty finishes and effects such as spot varnishes, embossing, raised textures, and metallic inks, enhancing the visual appeal and tactile quality of printed materials.
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Lastly, here’s one thing most of people might be unaware, which also highly related to the final printing quality of products. For whatever printing technologies, they require specialized equipment and expertise for ink curing, finishing processes and any other procedures. An seasoned operator or engineer is crucial among the whole processing.
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In summary, both CMYK printing and UV printing offer distinct advantages and limitations, depending on the specific printing application, substrate material, desired print quality, and budget considerations. The choice between CMYK printing and UV printing ultimately depends on factors such as substrate compatibility, desired print effects, production speed, and cost considerations.


Both CMYK and UV printing play significant roles in the peripheral product industries, offering distinct advantages and applications that cater to the diverse needs of manufacturers, retailers, and consumers. They support to produce high-quality, customized, and visually impactful print materials for packaging, marketing, branding, and product customization. Their combined use contributes to elevating the visual appeal, brand recognition, and marketability of peripheral products in competitive markets.


Our thorough supply network provides direct touch to the mature and experienced supplier group who’s able to realize your project on producing or customizing animation derivatives or any other branded peripheral products completely, precisely and cost-effectively.

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Article edited from Thousand Body

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